Proprietary High-Resolution FTIR Interferometer & Multi-Pass Gas Cell Technology
SYSTEM FORM FACTORS & HARDWARE
FTIR Gas Analysis Systems — Engineered for Complex & Demanding Industrial Applications
Four dedicated hardware form factors — full-path zero-condensation heated extractive, wall-mounted cleanroom monitoring, ambient online analysis, and mobile transportable cart analyzers — engineered with corrosion-resistant optics, shock-resistant interferometers, and protective enclosures to seamlessly adapt to corrosive flue gas, semiconductor DRE, battery testing, and multi-station scheduling.
Mobile Transportable Cart Analyzer
Engineered for smooth transit between laboratories, test bays, and field workstations — featuring a shock-resistant corner-cube interferometer, heavy-duty swivel casters, and Swagelok compression fittings for rapid site-to-site re-deployment without un-mounting.
- ✓Heavy-duty shock-absorbing cart — smooth transit & multi-lab scheduling
- ✓Aviation electrical quick-connects & Swagelok fittings — rapid site setup
- ✓700+ spectral fingerprint library — fast single-scan multi-gas ID
- ✓5G / Wi-Fi / Modbus — instant field DCS/PLC integration & telemetry
Wall-Mounted & Ambient Monitor
Compact NEMA/IP-rated enclosure for continuous cleanroom perimeter monitoring, semiconductor fab AMC detection, plant boundary VOC compliance, and indoor air quality surveillance — built for 24/7 unattended online operation.
- ✓Industrial NEMA/IP enclosure — 24/7 unattended continuous surveillance
- ✓Integrated pump & multi-point selector — automated stream switching
- ✓Cleanroom AMC & plant boundary VOC dual coverage — sub-ppm alerts
- ✓Modbus TCP / RS485 / OPC UA — native industrial DCS integration
High-Temp Heated Extractive System
Full-path zero-condensation heated sampling & analysis system (temperature adjustable per process dew point) — engineered for industrial SCR ammonia slip, waste incineration, wet VOCs, and R&D catalyst TGA-FTIR coupling without reactive species condensation.
- ✓Full-path heated zero-condensation — adjustable temperature preventing loss
- ✓Corrosion-resistant optical cell — distortion-free HF, HCl, NH₃, SO₃ analysis
- ✓Industrial application suite — SCR ammonia slip DCS control & waste CEMS
- ✓R&D scientific capability — native catalyst evaluation & TGA-FTIR coupling
Custom Spectral Modeling Service
Application-specific spectral model development, cross-instrument calibration migration, and complex gas matrix method validation — providing tailored quantitative algorithms for R&D laboratories, process optimization, and custom gas mixture analysis.
- ✓700+ spectral fingerprint library — seamless cross-instrument model transfer
- ✓AI-driven non-linear chemometrics — extreme temperature/pressure correction
- ✓Overlapping spectral peak deconvolution — automated interference subtraction
- ✓End-to-end technical support — method validation to site acceptance
INDUSTRIAL FIELD INSTALLATION
Full-Path Heated Extractive FTIR System Field Installation
Field installation of a process R&D research-grade FTIR analysis system at a municipal waste incineration plant. Equipped with a multi-channel automated stream switching module, the system cyclically measures gas composition and concentrations across multiple SCR reactor inlets and outlets for reaction kinetics study and process optimization.
Process Intelligence
From raw spectra to process decisions — closing the loop between gas measurement and industrial control.
Provides sub-ppm NH₃ slip feedback to DCS controllers in real time to dynamically tune spray valves, reducing ammonium bisulfate corrosion risk and optimizing reagent usage — while supporting official SCR system performance acceptance and commissioning testing.
SCR De-NOx Ammonia Slip Control & Performance Acceptance
Sub-ppm NH₃ slip feedback to DCS controllers tunes spray valves in real time for reagent optimization, while enabling official SCR De-NOx system performance acceptance and commissioning verification.
Simultaneous Multi-Gas Quantification
Quantifies up to 50 gas species simultaneously in seconds from a single optical measurement — no physical column separation, no consumable carrier gas, no sequential sensor cycling. Every scan preserves the full raw spectrum for future re-analysis with new gas models.
TARGET APPLICATION SCENARIOS
Precision Multi-Gas Analysis Where Standard Analyzers Reach Their Limits
SCR De-NOx Ammonia Slip Control (Thermal Power)
“In high-moisture flue gas (15%+ H₂O), full-path heated sampling preserved NH₃ and acid gases that cold-extractive systems systematically lose, enabling sub-ppm ammonia slip DCS closed-loop control with optimized reagent consumption and zero ammonium bisulfate fouling.”
Full Heated Path · DCS Closed-Loop Control · Reagent Optimization
Semiconductor Abatement DRE Monitoring (Wafer Fab)
“Dual-point FTIR monitoring at semiconductor abatement system inlet and outlet precisely measured DRE for PFC greenhouse gases (CF₄, C₂F₆, NF₃, SF₆) and tracked by-product formation across etch and CVD exhaust streams.”
PFC Destruction Efficiency · CF₄ / NF₃ / SF₆ Dual-Point
Battery Thermal Runaway Multi-Gas Analysis (R&D)
“During the thermal runaway venting window, simultaneously quantified CO, CO₂, C₂H₄, HF, and electrolyte VOC concentration profiles over time — providing complete gas timeline data for battery material screening, fire safety design, and toxicity risk assessment.”
CO / CO₂ / C₂H₄ / HF Multi-Gas · Safety Assessment Timeline
Hazmat Emergency Unknown Gas Screening (Mobile)
“Using the FT-Matrix 700+ gas spectral fingerprint library, identified and quantified unknown toxic chemical vapors — a full-spectrum screening capability that preset sensor arrays and single-gas detection tubes cannot match.”
700+ Spectral Library · Gas Identification · Field Quantification
Request an application assessment to discover how FT-Matrix solves multi-component gas analysis challenges where standard analyzers fall short.
MODULAR CONFIGURATIONS & CUSTOMIZABLE OPTIONS
Flexible System Configurations & Modular Building Blocks
FT-Matrix offers a highly modular hardware and software suite. Customize your tailored FTIR solution by combining sampling probes, multi-stream switchers, enclosures, and control interfaces.
High-Temp Heated Sampling & Probes
Tailored trace-heated sampling probes and lines engineered to eliminate condensation across varying sampling distances.
Integrated temperature controller & filter for flexible field sampling
Automatic blowback & deep filtration for high-dust corrosive flue gas
Dynamically temperature-controlled PTFE/PFA sample transfer line
Multi-Stream Automated Switching Modules
Automated multi-point stream switching for sequential sampling across multiple reactor beds or cleanroom zones.
Full-path heated valve box for sequential SCR inlet/outlet measurement
Multi-zone sequential inspection for cleanroom AMC & boundary VOCs
Automated zero/span gas insertion for online calibration validation
Diverse Carrier Platforms & Protection Cabinets
From mobile carts and wall-mounted units to explosion-proof and climate-controlled enclosures for any site environment.
Rugged swivel casters & quick-lock frame for multi-lab scheduling
Compact IP-rated wall-mounted enclosure for cleanroom walls, plant pillars & walkway mounting
Purged positive-pressure system for hazardous area compliance
Industrial AC & IP-rated weatherproofing for extreme field climates
DCS Closed-Loop Control & IoT Gateway
Native industrial bus protocols and wireless telemetry bridging raw spectra directly to process control systems.
Native support for Modbus TCP/RTU, OPC UA & Profibus-DP digital protocols
Encrypted telemetry & remote cloud diagnostics for mobile dashboards
Laser fringe validation, ZPD amplitude check & humidity guards
Our Mission & Technical Vision
Spectral Intelligence for Complex Industrial Gas Analysis
Connecting raw high-dimensional mid-infrared spectra directly to real-time industrial process control — via physics-informed matrix deconvolution, spectral fingerprint pattern recognition, and DCS/PLC Model Predictive Control (MPC) algorithms.
FT-Matrix advances industrial gas analysis from static single-component measurement to multi-gas Spectral Intelligence. Powered by physics-informed matrix inversion algorithms, our deconvolution engine resolves overlapping spectral features and strips 30%+ H₂O and CO₂ background interference in real time.
By pairing our 700+ quantitative / 1000+ qualitative gas fingerprint library with DCS/PLC MPC controllers, FT-Matrix rapidly identifies unknown hazardous gas species, tracks concentration drifts, and dynamically feeds closed-loop control valves — eliminating months of field re-calibration.
R&D Collaboration & Custom Spectral Engineering Services
Beyond standard analyzers, FT-Matrix provides bespoke spectral fingerprint modeling, industrial protocol commissioning, and site acceptance support for research institutions and industrial EPC projects.
Custom Gas Spectral Modeling & Fingerprint Expansion
Bespoke Spectral Fingerprint Library Expansion
Custom spectral data acquisition, high-temp absorption cross-section modeling & transferability testing for proprietary target gas matrices.
Industrial DCS/PLC Closed-Loop Control Integration
Protocol Commissioning & MPC Control Tuning
On-site protocol commissioning (Modbus, OPC UA, Profibus), MPC control loop tuning, and DCS urea/ammonia spray valve automation.
Site Acceptance & On-Site Performance Validation
Flue Gas & Process Acceptance Support
Environmental compliance validation, ammonia slip performance acceptance, and ultra-low emission flue gas verification.
TECHNICAL FAQS & KNOWLEDGE BASE
Technical FAQ — FTIR Gas Analysis
Why is a full-path high-temperature heated sampling system required for HF, HCl, and NH₃ slip analysis?
Reactive and water-soluble gases — HF, HCl, NH₃, and SO₃ — rapidly dissolve in condensed water droplets or react to form ammonium bisulfate (ABS) crystals below their acid/water dew points. Cold-extractive and dilution-based sampling systems systematically lose these species, producing negative measurement bias. The FT-Matrix full-path high-temperature heated system maintains every surface from the sampling probe through the heated transfer line to the optical gas cell above the highest process dew point, eliminating condensation, salt crystallization, and adsorption losses.
How does FT-Matrix deconvolve overlapping absorption peaks between high H₂O moisture and trace gases like NH₃?
High-moisture flue gas (often 15–30% H₂O) produces dense water vapor absorption lines that overlap with trace gas targets like NH₃, HCl, and SO₂. The FT-Matrix proprietary spectral deconvolution engine uses a physics-informed matrix inversion algorithm combined with the High-Precision Multi-Temperature Spectral Fingerprint Library (700+ quantitative gases) to dynamically model and subtract the H₂O and CO₂ background spectrum, isolating target gas absorption lines with high signal-to-noise ratio — even at sub-ppm concentrations.
How does FT-Matrix integrate with existing DCS/PLC plant automation for closed-loop control?
FT-Matrix natively outputs real-time multi-component gas concentration data via industrial digital protocols — Modbus RTU/TCP, OPC UA, and Profibus-DP — requiring no custom middleware or gateway devices. Digital communication provides the high throughput and bandwidth required for multi-gas closed-loop control. Sub-second measurement latency enables direct integration with DCS Model Predictive Control (MPC) algorithms for automated SCR/SNCR ammonia spray optimization, combustion air-fuel ratio control, and process endpoint detection. The system supports simultaneous connection to Siemens, ABB, Honeywell, Emerson, and Yokogawa automation platforms.
What is the difference between FTIR multi-gas analysis and single-gas NDIR or TDLAS analyzers?
NDIR (Non-Dispersive Infrared) and TDLAS (Tunable Diode Laser) analyzers measure 1–4 pre-configured gas species using fixed optical filters or single laser lines. They excel at dedicated single-component monitoring but cannot identify unknown gases, resolve complex spectral overlaps, or add new target species without hardware changes. FTIR measures the complete mid-infrared absorption spectrum in every scan, enabling simultaneous quantification across our 700+ quantitative / 1000+ qualitative gas spectral library, identification of unexpected species, and forensic re-analysis of archived raw spectra — making it the technology of choice for complex multi-component process gas, R&D, and emergency applications.